Parts Washing Equipment
Direct Clean Parts Washer Rotating Basket Parts Washer Belt Parts Washer
Direct Clean Parts Washer Rotating Basket Parts Washer Belt Parts Washer
FMT System #020652-FM5 (2 Basket Direct Clean 3 Stage - Wash/Rinse/Dry with Total Cycle Time: ~9.25 minutes)
DC200 (two-Basket Direct Clean Unit, three-stages). This is a gently used, all stainless steel floor model, built in 2003 - $70,000.
The Direct Clean Cleaning System is a high production industrial washer designed for standard Kadon baskets. Machine production capability is 12 Kadon baskets per hour, which is equivalent to a production of 2.4 ft3/hr. The system utilizes a high volume of solution sprayed directly into the basket/container of parts.
Wash. The operator loads the Kadon baskets (2 total) into the fixture, secures them in place, and closes the door. The start button is pressed to begin the cycle. The fixture rotates while high-volume fluid is introduced directly into the basket. The process fluid is introduced from the inside of the basket, providing an extremely active washing process, while carrying away chips and debris.
At the end of the wash process, the solution is quickly and efficiently drained back to the wash tank. Large chips are caught by a chip basket, located inside the cleaning chamber. To expedite the draining, a short blast of compressed air is released, purging the wash process line. At the completion of the wash drain, the rinse cycle begins.
Rinse. As with the wash, high-volume fluid is introduced directly into the basket, processing the fluid from the inside of the basket and providing an extremely active rinsing process. The rinse solution is drained directly back to the rinse tank. To expedite the draining, a short blast of compressed air is released, purging the spray-rinse process line. At the completion of the rinse drain, the DI spot free rinse or the drying cycle begins.
Dry. During the drying cycle, a high pressure blower is used to dry the parts. The air is distributed through a single air knife. The combination of air volume and air velocity pressurizes the cabinet and forces the air out of the cabinet, negating the need for an exhaust fan. With this method, part drying takes place in a shorter time than with conventional methods. Drying times will vary with part geometry and part temperature
At the end of the cycle, baskets are leveled, the operator opens the door, and the cycle is repeated for the next load.
Length: 7’-6”
Width: 3’-6”
Height: 9’-0”
Load Height: 36” - 38”
Electric: 480 Volt, 3 Phase, 60 Hertz
Air: 80 psi
Water: Standard Tap Pressure
@ 35-40 psi
FMT System 2RB50 # 030584-FM5 (2 Basket 3-Stage with Ultrasonics)
2RB50 (two-Rotating Basket, three-stages with ultrasonics - Wash/Rinse/Dry). This is a gently used, all stainless steel floor model, built in late 2003 - $90,000.
The 2RB50 System is an industrial washer designed for standard Kadon baskets. Machine production capability is 6 Kadon baskets per hour, which is equivalent to a production of 1.2 ft3/hr. The system utilizes immersion washing with ultrasonic cleaning.
Operation of the FMT, Inc. RB50 System
Wash. The operator loads part containers into the fixture and manually locks them in place, then depresses two (2) palm buttons. The door closes and the process sequence begins. First, the parts are automatically lowered into the process basin. As fluid is introduced through high volume spray headers, it passes over and through the parts as they are gently rotated in their fixture. The spray continues, filling the process basin with fluid. A dedicated turbulation pump is energized, introducing a high volume of wash fluid through the parts. During this phase, the process basin is continually overflowed, filtered, and re-circulated. Then the ultrasonic phase is initiated, the pumps are turned off, and the fixture is rotated at minimal speed. Near the conclusion of the wash cycle, the fixture is automatically raised from the process basin. The spray is restarted and maintained for a short time longer to remove re-deposited oils or debris.
At the conclusion of the wash, the basin is drained, returning the wash solution to its reservoir. Next, city water or deionized (DI) water spray is briefly activated. This spray acts as a step to minimize rinse tank contamination and extend the life of the rinse solution.
Rinse. At the start of the rinse cycle, the parts are again automatically lowered into the process basin. As fluid is introduced through high volume spray headers, it passes over and through the parts as they are gently rotated in their fixtures. The spray continues, filling the process basin with fluid. A dedicated turbulation pump is energized introducing a high volume of rinse fluid through the parts. During this phase, the process basin is continually overflowed, filtered, and re-circulated. Then the ultrasonic phase can be initiated again, the pumps are turned off and the fixture is rotated at minimal speed. Near the conclusion of the rinse cycle, the fixture is automatically rinsed from the process basin while the spray is briefly maintained. At the conclusion of the rinse, the basin is drained, returning the rinse solution to its reservoir.
Dry. During the dry cycle, an exhaust fan is first energized. The exhaust fan removes moisture laden air from the spray cabinet interior. It has a self-balancing damper to regulate the amount of filtered ambient air returned. This removal of mist from the cabinet area helps to expedite the drying efficiency and its process. As mist is being exhausted, high volume, heated air is introduced into the process cabinet area via a series of air knives. After the drying cycle is complete, parts continue to rotate during a brief cool-down cycle.
A) Overall Dimensions (Approximate)
Length: 8'-0”
Width: 6’-0”
Height: 10’-8”
Load Height: 38”
B) Utilities Required
Electric: 480 Volt, 3 Phase, 60 Hertz, 100 amp disconnect
Air: 80 psi
Water: Standard Tap Pressure @ 35-40 psi
FMT 3-Stage 24” Belt Washing System 050149-FM5
24" Belt Washer, three stages - Wash/Rinse/Dry. This unit is Brand New! and ready for immediate delivery. Standard warranty on all components applies - $110,000.
This 24” wide stainless steel belt cleaning system includes a heated spray wash stage, heated spray rinse stage, and a dry off stage.
Spray Wash. Parts are loaded onto a 1.5 foot feed section at the entrance to the washer. The parts then enter the washer and the part envelope is completely sprayed with 100 gpm of hot wash water at 70 psig. During this phase, the wash process fluid is continually filtered and recirculated. At the conclusion of the wash, the parts enter a short drain/strip section prior to entering the rinse stage. A high-pressure blower is used to strip the majority of the wash solution from the parts and minimizes the carryover of the wash solution into the rinse tank.
Spray RP/Rinse. After the drain/strip section, the parts enter the heated spray RP/rinse stage. Once in the RP/rinse station, the parts are sprayed with 70 gpm of hot rinse water at 40 psig. from dedicated spray nozzles which can be aligned to the specific features of the part. During this phase, the RP/rinse process fluid is continually filtered and recirculated. At the conclusion of the RP/rinse stage, the parts pass through a set of air knives to strip the majority of the RP/rinse solution from the parts. This minimizes the carryover into the dry off stage.
Dry Off. Dry off is accomplished by using a high-pressure recirculating blower and a tubular electric heater to strip moisture from the parts and dry them. High-pressure, heated air is introduced directly onto the parts through a series of air knives and dedicated nozzles. After the dry off stage, the parts leave the system and are unloaded from the exit section.
SYSTEM SPECIFICATIONS
Length: 22’-0” (includes the 1 1/2’ load and 1 /2’ unload)
Width: 5’-6”
Overall Height: 8’-4”
Part Envelope: 24” wide x 12” high
Load Height: 37”
Belt Speed: 8 feet per minute
B) Utilities Required
Electric: 480 Volt, 3 Phase, 60 Hz
Water: 3/4” Flange connection standard
tap pressure @ 30-40 psig
Solution Heat: 480 Volt electric
Air Heat: 480 Volt electric
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Based on 8 fpm belt speed |
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Phase |
Distance |
Time (approx.) |
Temperature |
|
Load Extension |
1’-6” |
11 seconds |
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Vestibule |
1’-6” |
11 seconds |
- |
|
Spray Wash |
5’-0” |
38 seconds |
90 - 120° F |
|
Drain Vestibule |
1’-0” |
7 seconds |
- |
|
Spray Rinse |
4’-0” |
30 seconds |
90 - 120° F |
|
Dry Off |
8’-0” |
60 seconds |
160 - 200° F |
|
Unload Extension |
1’-6” |
11 seconds |
- |
E-Mail: Info@chpsystemsinc.com
Voice (423)318-8334 Facsimile: (423)581-7469
CHP Systems, Inc. - 3007 Arrow Dr. Morristown, TN 37814